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Automatic feeder for glue granules EASY-CHARGE |
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Written by emmeci
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Sunday, 29 April 2007 23:33 |
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EASY-CHARGE is an automatic feeder for granular adhesive capable of meeting the most demanding of needs in terms of reliability, low noise emission, modular features and compatibility for the most popular hot-melt systems on the market.
Thanks to EASY-CHARGE you can drastically cut down on carbonization problems in the tank, safeguarding line operators by reducing contact with hot glue and maintaining a constant level of melted glue to avoid unwanted production stoppages.
The full diagnosis function allows you to easily understand the status of the system and quickly identify any anomalies present (tank empty, cover open, no pneumatic pressure etc.) with the possibility to activate an output to pilot optical and/or acoustic alarms.
The modular feature of EASY-CHARGE means that it can take up to 4 lines simultaneously and completely independently.
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Why choose EASY-CHARGE
- It is easy to install on new and existent systems, because all it needs is an electrical and pneumatic supply line, without any calibrations in particular.
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You need only 5 steps to connect Easy-charge:
- Connect the plug at the Easy-charge side
- Connect the plug at the level sensor electronic unit
- Connect the level sensore cable to electronic unit
- Connect the pneumatic line at the Easy-charge "AIR IN" input
- Connect the power plug at the line power
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- Innovative nozzle feeding system, thanks to the granule milling motor, even compact adhesives are broken up and drawn by a powerful Venturi pump. The feeding system is silent because there is no pneumatic vibrator, which has been replaced by the more effective granule milling system.
- Modular feature of the feeder that allows you to connect up to a maximum of 4 systems independently to the same tank making EASY-CHARGE a truly economic and versatile system.
- Easy-of-use: thanks to the display and the LEDs on the control panel, each part of the loading process is displayed so that operational control is straightforward.
- Versatility: it can be installed on any type of system.
EASY-CHARGE documentation available on-line:
TECHNICAL DATA:
| Power supply |
Between 100 and 240 Vac |
| Pneumatic supply |
Dry air, not lubricated |
| Air consumption |
411 Nl/min - 14.5 ft3/min (only feeding phase) |
| Operating air pressure |
Between 5 and 8 bar |
| Noise |
< 70 db |
| Lenght of the transporting granules hose |
max 20 m - 65 ft for version EASY-CH/x - 32
max 7 m - 23 ft for version EASY-CH/x - 50
(values increasable with optional repeater unit)
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| Drop height of the hose |
max 6 m - 19 ft for version EASY-CH/x - 32
max 2 m - 6.5 ft for version EASY-CH/x - 50
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| Diameter of transporting granules hose |
30 mm - 1.18 in for version EASY-CH/x - 32
50 mm - 1.97 in for version EASY-CH/x - 50
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| Max granules dimensions |
12 x 12 mm - 0.47 x 0.47 in for version EASY-CH/x - 32
20 x 20 mm - 0.78 x 0.78 in for version EASY-CH/x - 50
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| Pumping system |
Venturi pump |
| Compatibility |
Suitable with most common Hot-Melt systems and adaptable to particular ones |
| Tank capacity |
120 liters - 32 gal US |
| Number of Hot-Melt applicators for each feeder |
4 indipendent alsoofdifferenttype andmanufacturer |
| Tank dimensions (height x diameter) |
107 x 73 cm - 42.1 x 28.7 in |
THE OPTIONALS:
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HOPPER FILTER
The optional EASY-FIL filter can be installed on any EASY-CHARGE system and it prevents the infiltration of small particles or dust in the tank of the applicator. It also does away with the fumes generated by the melted glue in the workplace.
The filter is particularly suited for rather dusty workplaces where pollutants could leak in through the small aeration holes in the hopper (i.e. sugar, salt, flour, adhesive for the building trade etc.).
EASY-FIL is available in 2 versions:
- EASY-FIL standard with paper filter for general porpouse
- EASY-FIL/HE with active carbon filter with high filtering power, for applications where the odours of adhesive released into the environment must be reduced at the maximum.
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Standard filtering kit
code EASY-FIL
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High efficiency filtering kit
code EASY-FIL/HE
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REPEATER UNIT EASY-RPT
Thanks to this repeater unit, you can double the length of the pipe that connects EASY-CHARGE to the hopper compared to the traditional limited distance.
The kit includes the repeater group, the pneumatic valve and the pneumatic fittings who must be installed in the aspiration pipe of the tank.
NOTE: to install the repeater is required to use a pneumatic pipe with 6mm diameter that runs parallel to the hose of the granules transfer.
The RPT serie of Easy-charge hoses (lenght 3m cod.ECHT3203ARPT, lenght 5m cod.ECHT3205ARPT and lenght 10m cod.ECHT3210ARPT) have the 6mm pipe inside them, then the installation is very more easy.
code EASY-RPT
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AIR TREATMENT UNIT FOR PNEUMATIC SUPPLY
Thanks to this air treatment unit is possible to eliminate the impurities that may be present at the air input of the Easy-charge and who can block the pump of aspiration of the granules , by reducing the efficiency.
code EASY-DRY
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STAINLESS STEEL SUPPORT
EASY-LIFT
Thanks to this strong support in stainless steel with height adjustable legs it's possible to keep EASY-CHARGE off the ground. It's an useful optional especially in environments where are made frequent washing.
cod.EASY-LIFT
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SIGNAL LAMP
EASY-LAMP
If connected to the alarm output of the Easy-charge this lamp indicates a failure condition of the system. The kind of the failure is indicated by the error code displayed on the channel control unit Easy-logic.
cod. EASY-LAMP
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Last Updated on Tuesday, 23 September 2014 16:40 |
